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Blew through another iPod



I seem to blast through iPods as fast as I blow through sneakers. Last summer during training for the 24 hour human powered boat record I purchased a totally water proof enclosure for my iPod from OtterBox because my previous iPod got wet and eventually died. I was sick of buying new iPods so I decided to invest my money into a water proof and shock proof case.

Good idea in theory, but because this OtterBox case fits the iPod so tightly, inserting and removing the iPod for updating and charging wore out the headphones plug and now the sound is shorting out. So, Time for a new pair of shoes, and yet another new iPod.

I searched the house for as many old, broken iPods as I could find and shot this photo. Included in the collection is the very first iPod as well as the mini, nano, shuffle, touch, classic and probably some I don't even remember the name of.

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Ken and I applied the first carbon laminate layer on one of the panels yesterday. We picked a panel that contained seat parts so if we made a mistake we could correct it before we got to the more crucial hull panels.



The layup was 1 layer of unidirectional carbon on the .5" Corecell core, then bidirectional weave at 45 degrees. The layup went smoothly and we ripped off the peel ply this morning to reveal a beautifully flat and strong panel. For the next panel we are going to try to do BOTH sides at the same time.



Above shot is the sandwich panel curring in the vacuum bag. We have about 9 panels to make and I am thinking we could build one panel per day - so in a couple of weeks we should have all of the carbon panels made. Next step is to cut out the panel shapes, build a jig for the top and bottom hull half's, then assemble the panels. Easy. Ya right...




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